Hi Pot Tester UG36 - 6 kV DC / 10 mA / current-limited

  • Over limit trip and peak detection
  • Voltage ramp, key panel interlock, minimum current monitoring
  • Remote-controllable (ASCII, Windows DLL, .NET Framework Assembly, DataView)
  • Source-sense operation, test pistols with start automatic
  • Monitoring of connection and cable failure
  • 15 freely programmable sets of parameters
  • Signalling: Acoustic, optical and via interface
  • Safety circuit including two interlock safety relays

Hi Pot Tester UG36 - 6 kV DC / 10 mA / current-limited

36 Series | Single Testers
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SKU 201866
HV DC - High Voltage Testing 100,0 - 6000 V DC, 0,1 - 10 mA, current limited, potential free, ramp, discharge monitoring
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Shut-down over limit detection and peak detection
Insulation fault of the test object can be detected by several criteria. Insulation fault alarm will be triggered by a current over limit exceedance or by a special peak detection in order to detect even low-energy spikes.

Voltage ramp and detection of disruptive discharge voltage
The voltage ramp can be switched on in addition. Parameters like rise time and fall time are freely selectable. The voltage ramp enables safe testing and it is absolutely necessary for testing to norms which require special voltage curves. The voltage at which an isolation fault is detected, will be permanently displayed as a flashing value.

Key panel interlock
The key panel interlock prevents incorrect setting of parameters. It can be set up individually. For example all pushbuttons may be locked. Also desired functions can be left unlocked.


Test device for operating “Stand-Alone” or remotely controlled via interface
The test device can be controlled by a Windows software (user interface software DataView), by a self created custom software application (DLL, C#, .NET, LabView), simple command parameters (ASCII) or digitally with a PLC (Digital-IO).

Automatic start up
The start signal can be triggered by slightly pressing the test pistols to the test object. The test voltage will only be switched-on when the tips of both test pistols are safely connected to the test object. This will prevent the test object from voltage peaks and ensures the correct test time.

Cable break monitoring and connection monitoring to the test object
The high voltage cables are designed for 4-wire technology. Source-sense monitoring ensures maximum process reliability (patent).

Freely programmable sets of parameters
15 freely programmable sets of parameters are available for recalling test parameters.

Signalling: Acoustic, optical and communication interface
Faulty test objects can be reliably identified. Indication lights will also flash additionally.

Safety circuit including two forcibly guided safety relays
The safety technology is designed according to EN 50191.

Measuring of current and voltage directly on the high voltage section
Direct measurement guarantees absolute accurate test results.

Regulated test voltage
Continously PI-controlled (power integral) test voltage is stabilized regardless of fluctuations in the mains voltage.

High voltage, potential-free
The test voltage is potential-free. This grants highest possible security for the operating person and this is a requirement for performing high voltage tests by using test pistols.

Individual setup
Start options, language, behaviour of digital IO interface, voltage ramp options, options for connection and cable break monitoring, etc.

Updatable via interface
For customer specific adaptions and updates.

High Voltage Tester UG36 6 000 V AC / 10 mA

Specifications, device characteristics
 
Test Voltage:
 
Range:
100 - 6 000 V AC
Resolution, digit:
10 V
Measurement uncertainty, accuracy:
1 % of measured value +/- 2 digits
Output frequency:
50 Hz / 60 Hz, depending on mains
Wave form:
sinusoidal according to EN 61180, depending on mains
Voltage stability:
regulated output voltage, PI-regulated
Zero-voltage switching:
The test voltage is switched on and off at zero crossing
Ramp function:
freely programmable
Display for actual value:
LED-Display 13 mm, red
Display for desired value:
LED-Display 10 mm, red
 
Test Current:
 
Maximum trip current:
0.1 - 10 mA
Resolution, digit:
0.1 mA
Measurement uncertainty:
1 % of measured value +/- 3 digits
Safety current limited:
< 12 mA, gemäß EN 50191
Display for actual value:
LED-Display 13 mm, red
Display for desired value:
LED-Display 10 mm, red
 
Test Time:
 
Range:
1 s - 99 min, continous
Ramptime range:
0.5 s - 99 s
Resolution up to 10 s:
0.1 s (digit)
Resolution > 10 s:
1 s
Measurement uncertainty:
+/- 1 digit
Start of test time:
The test time will only be started if the set test voltage is reached.
Minimum test time
1 s
Display for actual value:
LED-Display 13 mm, red
Display for desired value:
LED-Display 10 mm, red
 
General data:
 
Mains supply:
230 V, 50 Hz / 60 Hz
Mains connection:
Schuko-plug
Tolerance mains voltage:
+/- 10 %
Current consumption:
max. 2 A
Fuse:
8 A, T, 5 x 20 mm, 250 V
Displays:
LED, permanent display of actual and desired values
Setting of test parameters:
manually or fully automatic via interface (Windows DLL, ASCII, .net framework assembly, DataView)
Programming:
15 sets of parameters, freely programmable
Error signaling:
acoustic, optical and via interface
Outputs from panel:
2 x high voltage outputs (2-poled socket)
Dimensions (B x H x T):
308 x 168 x 273 mm
Weight:
approx. 13.9 kg
Casing:
synthetic material, RAL 7035
Basic equipment:
manual, mains cable, safety circuit plug
Calibration:
Factory-calibration, traceable to national standards, incl. calibration certificate
DAkkS-calibration according to DIN EN ISO / IEC 17025 optional available
 
Environmental Conditions:
 
Casing:
IP20
Humidity:
max. 80 %, non condensing
Allowed range of temperature:
+ 5 up to + 40 °C
Max. height above sea level
2 000 m
Cooling:
passive, active cooling optional available
 
Interfaces:
 
Control- / Digital-IO:
start, stop, result GOOD, result ERROR and test running
RS232 for remote control:
Computer connection both for terminal programme and software control, as well as optionally for operating a log printer.
CAN interface:
for expanding the test system with additional features and further external expansions stages
 
Additional Functions:
 
Ramp function:
The voltage ramp is freely programmable. The voltage is ramped to the desired test voltage, only then the test time starts.
Error detection:
switch off on threshold value and by peak detection
Contact monitoring:
monitoring of contact to the test object with suitable contacting device (4-pole)
German patents: 100 11 466.0 und 100 11 345.1
European patents: 01 105 568.8 und 01 105 567.0
Cable break monitoring:
monitoring the test leads for open circuit
German patents: 100 11 466.0 und 100 11 345.1
European patents: 01 105 568.8 und 01 105 567.0
Minimum current monitoring:
monitoring of preset minimum current during the test
Automated test start:
The ETL test pistol HTP06C monitors the contact to the test object via a special HW structure.
German patents: 100 11 466.0 und 100 11 345.1
European patents: 01 105 568.8 und 01 105 567.0
 
Expanded Device-Setup:
 
Ramp function:
individual setup
Ramp options:
individual setup for amp-up time and ramp-down options
Key lock:
individual setup
Signal configurator:
individual setup for digital result outputs
Buzzer options:
individual setup of acoustic signals
LED-Display:
individual LED brightness
Start options:
individual setup of start modes
Language and mode selection for external printer:
printout at pass, fail, continous or switch off
formats: list or CSV
 
Start Options for Testing:
 
Start and stop signal via test pistol:
Special 4-wire-technology for automated test start and connection monitoring. The test will only be started if both test pistols are connected to the test object.
Start via safety circuit:
The test will only be started if the testing cage is closed.
Start button on device:
The test is started by pressing the button on the front of the device.
Start via serial interface:
Start via higher-level control system (SPS oder PC)
Start via digital inteface:
Start via digital IO such as PLC, foot switch, pushbutton, etc. ...
Start options:
individual setup of start modes
 
Outputs - Test Object, Security Components:
 
High-Voltage outputs:
Contact is made via 2 potential-free high-voltage outputs (HV installation sockets HVS06C). The outputs are each 2-pole (A Ø 6 mm, I Ø 2 mm). Contact monitoring can thus be achieved in an automated environment.
Safety circuit:
to implement the appropriate safety circuit in accordance with EN 50191
Signal light connector:
for connecting a signal light combination in accordance with EN 50191
 
Electrical safety and norms:
 
EN 61010-1:
Safety requirements for electrical equipment for measurement, control, and laboratoy use
EN 61326-1:
Electrical equipment for measurement, control and laboratory use - EMC requirements
EN 61000-3-3 / EN 61000-3-2:
Electromagnetic campatibility (EMC)
EN 50191:
Erection and operation of electrical test equipment
Contamination level:
2
Protection class:
1
 
 
Interfaces
 
Control-Interface/ Digital IO:
Digital interface for connecting a PLC, a foot switch or a result or operating panel with signals such as start, stop, result good / error and test running.
 
RS232 / PC-Interface:
For connection to the PC. All test parameters can be set by the higher-level control system - the desired test setpoints are set automatically by the device. The interface also allows permanent data acquisition and monitoring of status information. On the PC side, the DataView data management package or drivers (Windows DLL, ASCII, .net framework assembly) are available for your own PC application.
 
RS232 / ASCII printout:
For direct connection to a terminal programme or a report printer. As an alternative to PC remote control, the tester permanently transmits the results in ASCII format. The language of the printout can be set.
 
CAN-Interface:
For expanding the test system for additional features and further expansion stages. Any number of ETL devices and CAN components can be linked and remotely controlled via this interface.
 
Safety circuit:
For implementing the appropriate safety circuit in accordance with EN 50191. 3 different wiring options are available for standard-compliant testing with test pistols, test cages or within a transfer line.
 
Signal light connector:
For connecting a signal light combination with one red and one green rotating beacon in accordance with EN 50191.

Contacting Series 36

Testing Cages Series 36

Safety Accessories Series 36

General Equipment

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